General description:
These series products are the new mechanical, electrical and
gaseous integration ones for our company to develop in light with
domestic suppository production practice digesting and absorbing
foreign modern technology, which are in leading position in China
and have many national patent technologies.
This machine group can be suited to the suppository production for
chemical medicine and plant medicine of all kinds of primary
standard substance, all kinds of viscosity, all kinds of packing
materials and all kinds of shape.
The unit consists of four parts: 1. high-speed band-making machine,
2. high-speed infusion machine, 3. high-speed freezer, and
high-speed sealing machine. All the processes can be made
automatically including shell-making, infusing, cooling, shaping,
and sealing of the suppositories.
The unit is controlled by PLC procedure with human-machine
interface operation and it is the highest automatic suppository
equipment in the country today. It is also of advantages of not
infusing in the collapse and automatic rejection of it, automatic
color code deviation rectification, and detecting the infusion
quantity.
The process route:
Coiling package (PVC, PVC/PE) preheating welding knurling bubble
shaping infusing getting into shape through cooling preheating
sealing pressing batch number pressing tearing line shearing bottom
edging upside shearing with counting finished product packing.
Work principle:
Rolls of strip (PVC,PVE/PE) are shaped by normal pressure and
plasticization with suppository shell machine and enter pouring
process automatically. After the even mixed medical liquid is
poured into the shell through high precision measuring pump
automatically, it enters cooling equipment continuously. It becomes
solid suppository granule by low temperature setting for hours and
realizes liquid—solid transformation. Through process of plastic,
sealing, printing lot number and cutting, the product is made.
Characteristics of technology:
1. Continuous or batch shelling equipment and plug-in pouring are
adopted. The position is precise. The medicine does not drip and
stain on the wall of the granule and has high measuring precision.
2. It has large adaptability. The gelatin quality medicine and
traditional Chinese medicine
products all can be poured, and it can be suited to rolls of all
kinds of materials, such as (ALU/PE)or (PP/ALU/PE)or
(PVCPVC/PEPVE/PVDC/PE)
3. It has the special functions of granule cutting for each plate
willfully, not pouring medicine for bad ones and rejecting
automatically and testing the pouring amount, correcting color
target automatically, controlling dosage with computer, recovering
the end materials automatically, ect.
4. PLC programmable control and industrial man computer operation
are available. It has characteristics of high automation, easy
adjustment, high precise temperature control, reliable and smooth
operation.
5. It has large capacity of reserve liquid. There are constant
temperatures, stirring and liquid automatic control apparatus.
6. There are circulatory system and warm protection apparatus to
guarantee the liquid not to become solid when the machine has
stalled.
7. It covers small area and is easy to operate.
Technical parameters:
Model | GZS-9A | GZS-15A |
Output | 16000-22000 granules/h | 20000-30000 granules/h |
Dosage | 0.5-3.7ml | 1-5ml |
Allowable error of dosage | ±5% | ±2% |
Shape of suppository | Bullet, torpedo shape | Bullet, torpedo shape |
Adaptable quality | Semi-synthetic fatty acid glycoside gelatin, polyethylene glycol,
etc | Semi-synthetic fatty acid glycoside gelatin, polyethylene glycol,
etc |
Capacity of reserve liquid | 50L | 50L |
Filling height | 2000 mm | 2000 mm |
Power |