Introductions:
The Production Line of Washing, Oven, Filling and Sealing Machine
for Ampoule is specially designed to produce liquid injection
according with GMP Standard. It consists of ACQ Type Vertical
Automatic Ultrasonic Bottle Washing Machine, Model GMS Tunnel-type
Oven, Model AGF Wire-Drawing, Filling and Sealing Machine. Equipped
with advanced instruments at home and abroad, it features advanced
system of control, steady operation, low noise, convenient
maintenance with low cost. It is applicable for producing the
ampoules of 1-20ml. The number of needles of filling and sealing
machine can be adjustable, and each machine departing from the
production line can also be singly used. Whole productive process
is under the protection of 100 stage laminar flow protection
device, and the production quality is according with GMP Standard.
Major Equipment:
1.ACQ Type Vertical Automatic Ultrasonic Bottle Washing Machine
2.Model GMS Tunnel-type Oven
3. Model AGF Wire-Drawing, Filling and Sealing Machine
Capacity:
1ml | 11500Bottles/h |
2ml | 11500Bottles/h |
5ml | 10000Bottles/h |
10ml | 8000Bottles/h |
20ml | 5000Bottles/h |
Working Principle:
1. Put the tray full of ampoules into inner tray
of ACQ Type Vertical Automatic Ultrasonic Bottle Washing
Machine, ampoules will be sent into water-poure case via screw path
for ultrasonic washing. Then ampoules are raised by vertical rotary
screw pole, clamped by a row of clamps, overturned to bottom up and
sent into round-barrel 3-water-3-air washing case. Then ampoules
are washed by filtering water, pure water, water for injection
seperately and blowed by pure air after each time washing. Finally
ampoules are overturned bottom down and sent into oven orderly for
next step.
2. Under the monitoring of intelligent system of
Model GMS Tunnel-type Oven, ampoules are successively entered the
Preheating Zone, High Temperature Sterilizing and Drying Zone and
Cooling Zone of the Oven by conveyer chain with speed stepless
adjustable. The temperature control system has functions of
temperature setting, displaying, recording and printing. In order
to avoid pollution, the 100 stage laminar flow protection devices
are supplied in the inlet section and outlet section of the
oven(option). After cooling, drying for no bacterum, and throwing
off the heat source, ampoules are taken out automatically for next
step.
3.Ampoules in bulk are fed into the bottle-feeding passageway of
Model AGF Wire-drawing Filling and Sealing Machine by the conveyer
belt. The ampoules in group are intermittently and orderly fed into
the stations of nitrogen filling, wire-drawing, filling and sealing
under the protection of 100 stage laminar flow protection device
(option). Sealed ampoules are intermittently pushed out of the
bottle funnel by a bottle-pusher.
Chracteristics:
1. The whole system is always under the protection of
100 stage laminar flow protection device and according with G.M.P
Standard.
2.Equipped with advanced instruments and sensitive control system
at home and abroad to guarantee the stable performance an
convenient operation. Water used for bottle-washing can be recycled
to save water consumption.
3. Applicalbe for various ampoules specification.
4. The bottle washing machine adopts PLC control and
human interface control for bottle washing process, and
ultrasonic-washing time can be set freely.
5. The temperature control system of oven has a function of
paper recording or non-paper recording.
6. The speed of vonveyer belt in oven is stepless
adjustable and satisfying various output requirements
7. In the wire-drawing, filling and sealing machine ,
equipped with device to ensure no bottle-no filling.
8. In the wire-drawing , filling and sealing
machine, liquid gas plus oxyen or industrial acetylene plus oxygen
is adopted as buring gas with high capacity.
9. In the wire-drawing, filling and sealing machine, primacy
tiny-adjustment is adopted for filling with less error.
10. The whole line features
